Reading my service manual the transmission and primary service are on the same page. Stock harley sportster drivetrain and transmission components can only take so much abuse, especially from built engines. Sep, 2010 how to bleed the front brakes on a 2002 1200 sportster custom answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website. The sportster 883 is a motorcycle made by harley davidson. The harleydavidson xl883 xl1200 sportster motorcycle online service manual features detailed, fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a veteran dealer trained technician. Primarytransmissionclutch lube harley davidson forums. Choose your harleydavidson motorcycles to get the suggested retail or tradein value. The owners manual recommends changing the transmission oil at 1,000 miles, 5,000 miles and at every 5,000mile interval. And there is plenty of people saying that a 75w90 is thicker than a 50 weight motor oil. The 2002 harley davidson xl 1200 s sportster 1200 sport and all other motorcycles made 18942020. Harley davidson sportster engine oil change youtube.
Sportster transmission oil change after the mile checkup, the sportster transmission oil is changed every 10,000 miles. Somewhere along the line i got the idea that a 90 weight gear oil is roughly the same viscosity as a 50 weight motor oil. Replacing the primary transmission fluid, however, often leaves diyers confused. Whether its extreme temperatures, highrpm riding or stopandgo traffic, our motor oils will keep your 1998 harleydavidson xlxlh sportster protected.
Transmission oil is one of the primary lubricants that keep a harley running. The cyclepedia press llc 19912003 harley davidson sportster 883 and sportster 1200 online service manual features detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a professional technician. The harleydavidson my dream harley website provides information and education about genuine. For this demonstration, were using a harley davidson softail, specifically a 2014. Shop motorcycle oil change kits at the official harley davidson online store. Click on the link in the oil filter or recommended oil column to proceed please note where only 1 oil type is listed in both the min and best oil spec column it means only 1 oil spec is recommended for use in the bike. Obviously the engine will take your synthetic 20w50, but im curious about what to use in the primary and transmission. Harleydavidson sportster evolution oil change ifixit. Harleydavidson xl 1200 c sportster custom 2002 motorcycle style. Now, remove the dipstickfill plug and view the oil level. Major repairs are covered in the harleydavidson service manual. What is the best oil for a harley transmission and primary. What you need to know to change your motorcycles primary fluid. Although there have been some minor changes to the sportster over the years, the oil change procedure for all 1986present models is the same.
Unlike its larger brethren, harleydavidsons 883 sportster employs a smaller motor that houses two separate fluids rather than three. Such major repairs require the attention of a skilled technician and the use of special tools and equipment. Meets or exceeds all manufacturers specifications and will not void your new vehicle warranty. Harleydavidson repair manuals diy motorcycle repair. Change transmission fluid harley davidson softail twincam this is a step by step instructional. Exclusively engineered for harleydavidson motorcycles.
Brunswick, ny 12180 491 miles from you 2002 harleydavidson sportster. With the motorcycle engine warmed up, remove the drain plug from the bottom of the harley. For sportster and buell riders, red line has found lightweight shockproof. If the dot 4 brake fluid is not replaced every two years, the abs. The transmission fluid is part of the bikes oil system. Replacing the primarytransmission fluid, however, often leaves diyers confused. Specifically designed for bikers who prefer a dedicated transmission fluid.
Fits all 1986present harley davidson sportster engines. However the oil is under pressure and coating the gears under pressure and high flow. The 2002 harleydavidson xlh sportster 883 and all other motorcycles made 18942020. Other than the introduction of a new sportster model, the 2002 line up remained basically unchanged. Oil changes are the easiest and most cost effective way to prolong the life of your motorcycle and should be performed every six months or 3000 miles. Unlike its larger brethren, harley davidson s 883 sportster employs a smaller motor that houses two separate fluids rather than three. What weight is transmission oil for a harley sportster answers. How to bleed the front brakes on a 2002 1200 sportster custom. Tork 10 pack harley davidson drain plug oring 11105 replacements by tork only 14 left in stock order soon. Im looking at mobil1 vtwin 20w50 or valvoline vtwin 20w50 al.
They do have gears and some like the honda transmissions closely resemble a manual. I have a 06 sportster 1200 custom and im not sure what to use for oil in the crankcase or the primarytransmission ive heard all sorts of opinions i want to hear from people what have you used and what worked or didnt work. Place a funnel into the fill plug hole and pour 22 oz. The 2003 my harley davidson xlh sportster 1200 has, at its heart, an aircooled, 1200cc, evolution vtwin powerplant paired to a fivespeed manual transmission, and can produce a claimed 92 nm of.
Inspect and replace front harley brake fluid fix my hog. Im looking to switch my harleydavidson street glide special over to amsoil. Automatic transmissions need this thin fluid to opperate the high pressure hydraulic systems. Also available 19912003 harleydavidson xl883 xl1200 sportster online manual the harley davidson xl883.
Heavy synthetic gear oil 62600091 harleydavidson usa. This guide has been found to be exceptionally cool by the ifixit staff. The black and chrome 1200cc evolution engine drives the point home and completes the look. How do i check transmission fluid levels in a sportster 883. The service manual calls out hd 20w50 oil in all locations, but the kid at the service desk recommended belray, blue purple, you name it gear oil for the transmission, he said you could use vegetable oil in the. Be sure to check your owners manual or the amsoil product guide for the correct primary oil. The transmission fluid reduces friction and heat inside your transmission. The 2002 harleydavidson xl 1200 s sportster 1200 sport and all other motorcycles made 18942020. Harleydavidson xl sportster repair manual 20142017 20122017 harleydavidson fxdfld dyna series repair manual 200217 harleydavidson vrsc series vrod, screamin eagle, street rod, night rod repair manual harleydavidson sportster efi service manual.
This harley davidson sportster xlh883 xlh883 883 service manual download describes the service procedures for the complete motorcycle. But i used to change my oil in my sportster at 3000 because of that reason. A budy of mine added a quart whithout draining answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website. I show, in depth, how i change the oil and primary case fluids on my 2002 harley davidson sportster. Step 4 while the oil is draining from the transmission, clean the. Instructions for draining the transmission on a harley. We produce synthetic motorcycle oil, oil filters, transmission fluid, primary fluid and fuel additives everything to keep your xlxlh sportster running smoothly for the long haul. Any wear from metal or clutch material becomes mixed with the fluid and reduces its ability to lubricate. Harley davidson sportster xlh 883 1200 service repair manual 19931994 franch.
In 2002 harleydavidson introduced the new xl 883r which is modeled after the 1970 xr750. Harley davidson sportster primary oil change youtube. Check your owners manual for specific instructions for your bike, then pull the dipstick. Sportster harleydavidson xl883 xl1200 manual 19912003. Instructions for draining the transmission on a harleydavidson. A better idea than using motor oil in your transmission.
There are a lot of different combinations put out there on the internet. With an automatic transmission at the torque converter and flexplate are responsible for transferring the. I have a 2002 1200 sportster custom and religiously check. Recommendations for transmission and primary oil vtwin. Follow the sportster maintenance schedule recommendations to ensure that the chopper is in peak operating condition and the emission levels are with in the standards set by statescounty resources board. Mecosta, mi 49332 603 miles from you 2002 harleydavidson sportster. How do you check transmission oil on 2002 harley davidson. Testedcertified for use in harleydavidson transmission and primary chaincase applications. Maximahiflofiltro vttock01 complete engine oil change kit for vtwin harley davidson sportster, 5 quart. Jun 08, 2009 how much oil and what type goes in a 2002 sportster primary cover. Harley davidson sportster how to change transmission fluid.
What weight is transmission oil for a harley sportster. Harleydavidson sportster evolution transmissionprimary. How to change primary oil in a harley davidson sportster 1200. Refer to a yamaha repair manual for detailed information regarding this process. Maximahiflofiltro vttock24 complete engine oil change kit for v synthetic blend harley davidson twin cam, 192. How much oil and what type goes in a 2002 sportster. Gear oil for differentials gear oil for manual transmissions. Harley davidson oil filters with engine oil specs white. I have had many suggestions and am considering just going to harley and purchasing theirs. This guide will show you how to change the oil in the transmission of the evolution motor of the harleydavidson sportster. In 2002 harley davidson introduced the new xl 883r which is modeled after the 1970 xr750. Harleydavidson sportster evolution transmissionprimary oil. Download 2002 harley 883 sportster service manual xlxlh 883.
Securing the bike in an upright position allows for easier access to the drain tube. Whether you are simply replacing worn out harley sportster drivetrain components or completely rebuilding a harley sportster transmission, we have the parts you need. Your harleydavidson dealer has the facilities, experience and genuine harleydavidson parts necessary to. The cyclepedia press llc 19912003 harleydavidson sportster 883 and sportster 1200 online service manual features detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a professional technician. Different year models use different methods to check the fluid level. The owners manual recommends changing the transmission oil at 1,000 miles, 5,000 miles and at every 5,000mile interval thereafter. The evolution sportsters have wet clutch and primary drives.
Decatur, il 62526 617 miles from you 2002 harleydavidson sportster. Harley davidson service manuals free pdf for sportster 883 1200, dyna, v rod, softail, touring. The transmission oil level is correct when between the add and full marks on the dipstick. The sportster 1200 custom takes sportster grunt to high style with forward foot controls, bullet headlight and drag style handlebar with unique riser. Harley davidson touring 2008 flt police models service manual supplement. Flhtcui ultra classic electra glide 2002, flhtcflhtci electra glide classic 2002, flht electra glide standard 2002, flhtcui ultra classic electra glide 2002, fltri road glide 2002, flhrci road king classic 2002, flhr road king 2002, 2002 flt police models.
Harley davidson owners who take pride in their investment should service it as they do any other vehicle. The oil change process will vary with each model of harley davidson sportster, so you will want to refer to your specific service manual. Harley davidson motorcycle transmission fluid change amsoil. Answer mobil1 vtwin 20w50 in my engine and mobil1 75w90 gear oil for the tranny will work fine, or buy the 32 ozs for the tranny at your hd dealer. The first, engine oil, is kept in an oil tank that facilitates an easy oil change. How much oil and what type goes in a 2002 sportster primary. When this occurs, transmission wear will accelerate until shifting problems develop. How to change the transmission fluid in a 883 sportster. Harley davidson sportster electrical diagnostic manual 20082009. Some use gear lube in the transmission and chaincase. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. So am really enjoying the new 05 flh got back from the hd shop with the gasket and oring set for the primary fluid change and plan on doing it tomorrow am prior to riding. It is recommended to change the oil at 1,000 miles, then every 10,000 miles after that. How to bleed the front brakes on a 2002 1200 sportster custom answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website.
Free shipping, no hassle returns and the lowest prices guaranteed. I have a 06 sportster 1200 custom and im not sure what to use for oil in the crankcase or the primary transmission ive heard all sorts of opinions i want to hear from people what have you used and what worked or didnt work. Shop motorcycle oil change kits at the official harleydavidson online store. The engine in your 2002 harley davidson motorcycle xlc 1200 sportster may make the power, but it is the transmission or transaxle that sends it to rest of the driveline. Inspect the fill plug oring for damage and replace if necessary. Most importantly, the harley brake fluid must be completely flushed and replenished every two years without exception. The 2002 harley davidson xlh sportster 883 and all other motorcycles made 18942020. In your sportster transmission the gears sit in a little oil and it climbs and. Some bikes require checking transmission fluid when its on the kickstand. Hd sportster oil and primary fluid change howto youtube. I followed my harley davidson sportster service manual to do my sportster primary oil. Jun 24, 2018 i show, in depth, how i change the oil and primary case fluids on my 2002 harley davidson sportster.